Run the factory virtually. Then run it better.
Forge is an exact, IoT-connected digital twin of your plant — so you can optimise throughput, train without risk, and predict failures before they stop the line.
Reacting to breakdowns and learning on live, dangerous equipment
Predicting failures and training on a perfect virtual replica
Uptime, safety, and the cost of getting it wrong.
Less unplanned downtime
Predictive maintenance flags the failing component before it takes the line down.
Commission & optimise risk-free
Test layout changes and new workflows in the twin before touching the real plant.
Train safely, onboard faster
New operators learn procedures in a true-to-life simulation — zero risk, faster competency.
How Forge works
Replicate
An exact 3D twin of machines, material flows, and quality systems.
Connect
Live sensor and line data flows in, so the twin mirrors reality.
Predict
AI spots patterns and warns you before something breaks.
What it includes
- Machine-accurate plant twin
- Predictive maintenance & live KPIs
- Remote diagnostics
- Operator training simulations
Proof: AEK Marble Factory
A first-of-its-kind twin connected three hangars into one command hub — replacing reactive operations with prediction, and enabling remote diagnostics and live-KPI training.
See the work